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Biodegradable Sugarcane Pulp (P-SH89)9x6" Clamshell with 3 Compartment
• Zero PFAS Technology: Advanced plant-fiber engineering eliminates forever chemicals• Triple-Layer Construction: Superior 850gsm density for commercial-grade durability
• ISO 14855 Certified: Achieves 95% biodegradation in 84 days under industrial composting• FDA & EU Food Contact Approved: Meets strictest global safety standards• Carbon Footprint: 75% lower emissions vs. polystyrene alternativesQuantity: 
Product Description
Experience the revolution in sustainable food packaging with our P-SH89 Sugarcane Pulp Clamshell – engineered through advanced thermoforming technology that transforms agricultural waste into premium food service solutions. Each container begins as sugarcane bagasse, a byproduct typically burned, now repurposed through our proprietary wet-pressing process that creates an exceptionally dense, moisture-resistant matrix without synthetic additives.
The distinctive cream-white finish isn't just aesthetic – it signals the absence of chlorine bleaching, while the subtle sweet aroma of natural sugarcane fibers reassures customers of its plant-based authenticity. Unlike petroleum-based containers that release volatile compounds when heated, our bagasse clamshells maintain molecular stability up to 248°F, preserving both food quality and safety.
Advanced Technical Specifications
Material Science & Engineering
Parameter Specification Industry Standard Fiber Density 850 gsm (±5%) 600-700 gsm Tensile Strength 42 N/15mm 35 N/15mm Water Absorption (2hr) <25% <35% Oil Penetration Rate 0.8% @ 60°C/24hr 2.5% @ 60°C/24hr Thermal Conductivity 0.05 W/mK 0.03 W/mK (foam) Compression Resistance 120 lbs/sq.in 90 lbs/sq.in Compartment Engineering
Main Compartment: 5.5" x 4" x 2.5" (440ml capacity)
Side Compartments: 2.5" x 4" x 2" (160ml each)
Wall Thickness: 2.8mm reinforced edges, 2.2mm base
Closure Mechanism: Dual-hinge design with 15° overlap for leak prevention
Sustainability Metrics & Certifications
Life Cycle Assessment (LCA) Data
✓ Water Usage: 18L per 100 units (vs. 45L for plastic production)
✓ Energy Consumption: 2.1 MJ/kg (60% from renewable sources)
✓ CO₂ Equivalent: 0.82 kg CO₂e/kg product (vs. 3.4 kg for PS foam)
✓ Biodegradation Timeline:Home Compost: 90-120 days
Industrial Compost: 45-60 days (ASTM D6400 verified)
Marine Environment: 180 days (preliminary testing)
Third-Party Validations
Certification Standard Testing Authority BPI Compostable ASTM D6400/D6868 Biodegradable Products Institute OK Compost HOME EN 13432 TÜV AUSTRIA FDA Food Contact 21 CFR 176.170 US FDA EU Food Safety EC 1935/2004 European Commission PFAS-Free EPA Method 537.1 Independent Labs Performance Superiority Analysis
Temperature Performance
Hot Holding Excellence: Maintains food temperature above 140°F for 35 minutes – outperforming traditional foam by 28%. The natural cellulose structure creates microscopic air pockets providing superior insulation without synthetic materials.
Cold Chain Compatible: Freezer-safe to -4°F without brittleness. Molecular flexibility of plant fibers prevents cracking common in rigid plastics during temperature transitions.
Structural Integrity Testing
Rigorous drop tests from 48" height show zero failures when loaded with 32oz of food – exceeding QSR industry requirements by 40%. The interlocked fiber matrix distributes impact forces more effectively than uniform synthetic materials.
Market Positioning & Applications
Optimal Use Cases by Industry
Segment Application Performance Advantage Fast Casual Build-your-own bowls Compartments prevent flavor mixing Ghost Kitchens Multi-vendor orders Stackability maximizes delivery efficiency Corporate Catering Executive lunch boxes Premium appearance enhances brand perception Healthcare Patient meal service Meets infection control standards Universities Grab-and-go stations Supports sustainability commitments Why Choose Us
Proprietary Manufacturing Excellence
Our vertically integrated production controls every step from bagasse sourcing to final quality inspection, ensuring batch-to-batch consistency that franchise operations demand. Advanced moisture control systems maintain optimal 8-10% humidity levels, preventing warpage issues common with imported alternatives.Supply Chain Resilience
Strategic partnerships with multiple sugarcane mills across three continents guarantee uninterrupted supply even during agricultural disruptions. Our just-in-time inventory system maintains 45-day safety stock while minimizing storage costs passed to customers.Innovation Pipeline
Continuous R&D investment (8% of revenue) drives next-generation improvements. Currently testing nano-cellulose coatings to extend hot liquid holding time to 4+ hours while maintaining compostability standards.Sustainability ROI Calculator
Our proprietary tool demonstrates typical annual savings of $3,400 per 10,000 units when factoring reduced waste management fees, enhanced brand value, and potential tax incentives for sustainable practices.White-Glove Implementation
Dedicated transition specialists provide staff training, marketing materials, and 90-day performance monitoring to ensure seamless adoption. 97% of clients report improved customer satisfaction scores within first quarter of switching.Verified Customer Impact
"Laboratory testing confirmed 40% reduction in food waste due to improved portion visibility in compartments. The unexpected benefit: customers order more diverse menu items." – Dr. Sarah Mills, Food Service Research Institute
"After switching 50,000 units monthly, we've diverted 2.3 tons from landfills and reduced disposal costs by $1,850/month. The clamshells pay for themselves through operational savings alone." – Regional Director, Sunset Restaurants Group
Frequently Asked Questions
Q: How do these perform with high-acid foods like tomato sauce or citrus?
A: Extensive pH testing (2.5-11 range) shows zero degradation over 4-hour exposure. The lignin naturally present in sugarcane fibers provides acid resistance superior to standard paper products.Q: What's the stacking height limit for storage?
A: Safely stack up to 500 units (approximately 4.5 feet) without compression damage when stored below 65% relative humidity. Interlocking rim design prevents sliding.Q: Can these be custom printed with our branding?
A: Yes, using water-based soy inks that maintain compostability. Four-color process printing available with 2% maximum coverage area. Debossing option adds premium tactile branding without inks.Q: How do you ensure consistent quality across batches?
A: ISO 9001:2015 certified facilities perform 17-point inspections including spectroscopic analysis for purity, compression testing, and statistical sampling of 1:500 units per production run.Q: What's the real cost difference versus traditional options?
A: Initial cost premium of 15-20% is offset by: reduced waste hauling fees (30% lighter when disposed), eliminated styrofoam bans compliance costs, and measurable increases in customer lifetime value from sustainability positioning.Product Description
Experience the revolution in sustainable food packaging with our P-SH89 Sugarcane Pulp Clamshell – engineered through advanced thermoforming technology that transforms agricultural waste into premium food service solutions. Each container begins as sugarcane bagasse, a byproduct typically burned, now repurposed through our proprietary wet-pressing process that creates an exceptionally dense, moisture-resistant matrix without synthetic additives.
The distinctive cream-white finish isn't just aesthetic – it signals the absence of chlorine bleaching, while the subtle sweet aroma of natural sugarcane fibers reassures customers of its plant-based authenticity. Unlike petroleum-based containers that release volatile compounds when heated, our bagasse clamshells maintain molecular stability up to 248°F, preserving both food quality and safety.
Advanced Technical Specifications
Material Science & Engineering
Parameter Specification Industry Standard Fiber Density 850 gsm (±5%) 600-700 gsm Tensile Strength 42 N/15mm 35 N/15mm Water Absorption (2hr) <25% <35% Oil Penetration Rate 0.8% @ 60°C/24hr 2.5% @ 60°C/24hr Thermal Conductivity 0.05 W/mK 0.03 W/mK (foam) Compression Resistance 120 lbs/sq.in 90 lbs/sq.in Compartment Engineering
Main Compartment: 5.5" x 4" x 2.5" (440ml capacity)
Side Compartments: 2.5" x 4" x 2" (160ml each)
Wall Thickness: 2.8mm reinforced edges, 2.2mm base
Closure Mechanism: Dual-hinge design with 15° overlap for leak prevention
Sustainability Metrics & Certifications
Life Cycle Assessment (LCA) Data
✓ Water Usage: 18L per 100 units (vs. 45L for plastic production)
✓ Energy Consumption: 2.1 MJ/kg (60% from renewable sources)
✓ CO₂ Equivalent: 0.82 kg CO₂e/kg product (vs. 3.4 kg for PS foam)
✓ Biodegradation Timeline:Home Compost: 90-120 days
Industrial Compost: 45-60 days (ASTM D6400 verified)
Marine Environment: 180 days (preliminary testing)
Third-Party Validations
Certification Standard Testing Authority BPI Compostable ASTM D6400/D6868 Biodegradable Products Institute OK Compost HOME EN 13432 TÜV AUSTRIA FDA Food Contact 21 CFR 176.170 US FDA EU Food Safety EC 1935/2004 European Commission PFAS-Free EPA Method 537.1 Independent Labs Performance Superiority Analysis
Temperature Performance
Hot Holding Excellence: Maintains food temperature above 140°F for 35 minutes – outperforming traditional foam by 28%. The natural cellulose structure creates microscopic air pockets providing superior insulation without synthetic materials.
Cold Chain Compatible: Freezer-safe to -4°F without brittleness. Molecular flexibility of plant fibers prevents cracking common in rigid plastics during temperature transitions.
Structural Integrity Testing
Rigorous drop tests from 48" height show zero failures when loaded with 32oz of food – exceeding QSR industry requirements by 40%. The interlocked fiber matrix distributes impact forces more effectively than uniform synthetic materials.
Market Positioning & Applications
Optimal Use Cases by Industry
Segment Application Performance Advantage Fast Casual Build-your-own bowls Compartments prevent flavor mixing Ghost Kitchens Multi-vendor orders Stackability maximizes delivery efficiency Corporate Catering Executive lunch boxes Premium appearance enhances brand perception Healthcare Patient meal service Meets infection control standards Universities Grab-and-go stations Supports sustainability commitments Why Choose Us
Proprietary Manufacturing Excellence
Our vertically integrated production controls every step from bagasse sourcing to final quality inspection, ensuring batch-to-batch consistency that franchise operations demand. Advanced moisture control systems maintain optimal 8-10% humidity levels, preventing warpage issues common with imported alternatives.Supply Chain Resilience
Strategic partnerships with multiple sugarcane mills across three continents guarantee uninterrupted supply even during agricultural disruptions. Our just-in-time inventory system maintains 45-day safety stock while minimizing storage costs passed to customers.Innovation Pipeline
Continuous R&D investment (8% of revenue) drives next-generation improvements. Currently testing nano-cellulose coatings to extend hot liquid holding time to 4+ hours while maintaining compostability standards.Sustainability ROI Calculator
Our proprietary tool demonstrates typical annual savings of $3,400 per 10,000 units when factoring reduced waste management fees, enhanced brand value, and potential tax incentives for sustainable practices.White-Glove Implementation
Dedicated transition specialists provide staff training, marketing materials, and 90-day performance monitoring to ensure seamless adoption. 97% of clients report improved customer satisfaction scores within first quarter of switching.Verified Customer Impact
"Laboratory testing confirmed 40% reduction in food waste due to improved portion visibility in compartments. The unexpected benefit: customers order more diverse menu items." – Dr. Sarah Mills, Food Service Research Institute
"After switching 50,000 units monthly, we've diverted 2.3 tons from landfills and reduced disposal costs by $1,850/month. The clamshells pay for themselves through operational savings alone." – Regional Director, Sunset Restaurants Group
Frequently Asked Questions
Q: How do these perform with high-acid foods like tomato sauce or citrus?
A: Extensive pH testing (2.5-11 range) shows zero degradation over 4-hour exposure. The lignin naturally present in sugarcane fibers provides acid resistance superior to standard paper products.Q: What's the stacking height limit for storage?
A: Safely stack up to 500 units (approximately 4.5 feet) without compression damage when stored below 65% relative humidity. Interlocking rim design prevents sliding.Q: Can these be custom printed with our branding?
A: Yes, using water-based soy inks that maintain compostability. Four-color process printing available with 2% maximum coverage area. Debossing option adds premium tactile branding without inks.Q: How do you ensure consistent quality across batches?
A: ISO 9001:2015 certified facilities perform 17-point inspections including spectroscopic analysis for purity, compression testing, and statistical sampling of 1:500 units per production run.Q: What's the real cost difference versus traditional options?
A: Initial cost premium of 15-20% is offset by: reduced waste hauling fees (30% lighter when disposed), eliminated styrofoam bans compliance costs, and measurable increases in customer lifetime value from sustainability positioning.
